Internal Flushing Machines

The High Pressure Leak Test M/C 1000 Bar from Ecotech Industries is a robust and fully automated solution designed for precise leak testing under extreme pressure conditions. Built with a stainless steel structure, PLC controls, and advanced automation features, this machine ensures components meet international standards for safety, reliability, and performance. It is widely used in automotive, aerospace, hydraulics, and industrial manufacturing sectors, where leak-proof operation is critical.

Wide Pressure Testing Range

This machine is engineered for a testing pressure range of 150 to 1000 bar, allowing industries to validate a wide range of high-pressure components. Whether it’s automotive brake lines, hydraulic cylinders, or aerospace fuel pipes, the system ensures thorough testing under real-world conditions.

Flexible Testing Media

The system operates with oil and water as test media, giving industries flexibility based on their applications. Oil testing is ideal for hydraulic and lubrication systems, while water testing ensures eco-friendly and safe operations for general applications.

Four-Port Individual Result System

The machine is designed with a 4-port individual result feature, which allows simultaneous testing of multiple parts while providing individual results for each. This ensures accuracy, boosts productivity, and maintains detailed traceability.

Automatic Safety Door

A polycarbonate transparent automatic door ensures full visibility during the testing process while protecting operators from high-pressure risks. The automatic door interlock system enhances safety by preventing operation if the chamber is not secured.

Durable Stainless Steel Chamber

The testing chamber is constructed from SS 304 stainless steel, providing exceptional strength, corrosion resistance, and durability. Its mirror-finish design also enhances visibility inside the chamber, making monitoring easier for operators.

Dual Manifold for Variable Part Lengths

The machine comes with a dual manifold design, where one end is fixed and the other is sliding. This setup allows the system to handle components of different lengths, making it highly versatile for various applications.

Air Flushing Integration

To improve efficiency, the system includes air flushing integration, which clears out residual fluid from components after testing. This ensures quick turnaround and prevents contamination during further handling.

Touchscreen PLC Control

Operators can control the entire machine using a 7-inch coloured touchscreen with PLC integration. The user-friendly interface enables easy setup, real-time monitoring, and precise control of test parameters.

Auto Punch for Approved Parts

The system is fitted with an auto punch feature, which marks all OK parts automatically after successful testing. This eliminates manual marking errors and ensures clear identification of tested components.

High Flow ATS Pump and Valves

A high-flow ATS pump and advanced valve system provide stable pressure control and reliable operation throughout the test cycle. This ensures consistent results, even under demanding conditions.

Mobile and Stable Structure

The machine is mounted on auto caster wheels with strong structural support, making it easy to move within the facility while maintaining stability during testing.

Lighting for Better Visibility

The chamber is equipped with sufficient lighting, enabling operators to clearly observe the testing process and maintain accuracy during monitoring.

Recipe Storage and Data Logging

The system can store up to 100 program recipes, allowing operators to recall test settings instantly for repeated applications. It also includes Excel-based data logging for each cycle, ensuring full traceability and compliance with quality standards.

Applications of High Pressure Leak Test M/C 1000 Bar

This machine is suitable for industries where high-pressure performance is critical:

• Automotive – brake lines, fuel injection systems, hydraulic hoses

• Hydraulics – cylinders, valves, high-pressure hoses

• Aerospace – fuel and hydraulic lines

• General Manufacturing – pipe assemblies, pressure vessels, and fluid transmission systems